Bulk milk cooler



R. D. PUSEY BULK MILK COOLER l March 19, 1957 5 sheets-sheet 1 Filed Sept. 24, 1954 mv EL `March 19, 1957 R. D. PUsEY BULK MILK COOLER Filed Sept. 24, 1954 3 Sheets-Sheet 3 um :@.mwzmw L HI 4 \\M s LU UIIMWII n WXMX fin. f l MWMMM L mi L .um xv u [.m f n, Q\ f ,NW1 :N .mbH o MN 2,785,54s BULK MiLK cooLER Raymond D. Pusey, Smyrna, Del., assignor to Wilson Refrigeration, Inc., Smyrna, Del., a corporation of Delaware Application September 24, 1954, Serial No. 458,240

' Claims. (Cl. 62-141) This invention relates to milk coolers and the principal object of the invention is to provide a cooler of the bulk type having generally improved structural form and functional characteristics. This application is a. continuationin-part of my application Serial Number 341,649, iiled March 1l, 1953, entitled Bulk Milk Cooler, now abandoned.

A more specic object of the invention is to provide a milk cooler wherein milk can be cooled in bulk form and the necessity for handling individual milk cans is eliminated.

A further object of the invention is to provide a milk cooler of the secondary heat exchange type comprising the conventional cabinet, a suitable primary cooling means, a suitable liquid secondary heat exchange medium, circulation and distribution means for said secondary heat exchange medium and a container constructed and arranged in spaced relation to the inner walls of the said cabinet so that the secondary heat exchange medium impinges upon the outer surfaces of said container, thus effecting cooling of the milk container therein in bulk form.

Another object of the invention is to provide a milk cooler ot the stated type wherein the means for circulating the secondary medium takes the form of a selfcontained pump `unit installed in the cabinet by way of an opening in the top wall thereof and supported in the latter in a manner aiofding ready removal ot' the unit by a simple lifting operation for repair, cleaning or replacement.

Another object of the invention is to provide a mi k cooler of the bulk type wherein the primary cooling means takes the form of a self-contained refrigeration unit which is installed in the cooler assembly by way of an opening in the top wall in the cabinet, said unit being supported on the said top Wall and being readily detachable by a simple lifting operation from the cabinet for repair, cleaning or replacement.

Another object of the invention is to provide a milk cooler of the stated type wherein a milk agitator assembly is arranged on the top wall of the cabinet and has an impeller mounted on a` shaft, said shaft being inserte-ble in said tank through an aperture in said top wall, and said assembly being readily detachable from said cabinet for cleaning, and other purposes.

Another object of the invention is to provide a milk cooler of the stated type wherein the secondary heat exchange medium flows through a spray means mounted in the space between the walls of the milk tank and the inner walls of the cabinet and is sprayed by hydraulic pressure through a plurality of apertures in the side walls of said spray means so that simultaneous contact is made with all exterior surfaces of the tank and thus uniform cooling is elected.

A still further object of the invention is to provide a milk cooler wherein temperature controls for the secondary heat exchange medium and for the primary cooling arent means are associated as integral parts thereof with the cooling and circulating units respectively.

A broader object is to provide a milk cooler having separate control means for the secondary heat exchange medium and the primary cooling means said control means operating cooperatively to maintain substantially constant temperatures in the said medium and in the compartment.

A further object of the invention is to provide a bulk milk cooler of the secondary heat exchange type cornprising two separate cabinets, in one of which is housed the heat exchanger for the primary and secondary systems, and the other of which contains the bulk container and distribution system for the secondary rerigerant. The latter cabinet may comprise an existing can-type cabinet to which has been added a suitable bulk container. By this arrangement the necessity for total replacement of existing units is avoided and because of the increased capacity of the bulk container for a particular oor area, greater quantities of milk may be cooled.

The invention contemplates also provision in the cabinet of a large vertical reservoir in which the evaporator f the primary cooling means is housed for intimate con* tact with the secondary heat exchange means, said reservoir affording a large volume of refrigerated liquid adequately to cool the milk in the container.

The invention resides further in certain structural details hereinafter described and illustrated in the attached drawings wherein:

Fig. l is a view in perspective of a milk cooler made in accordance with the invention;

Fig. 2 is a horizontal sectional view on the line 2--2 of Fig. l;

Fig. 3 is a vertical sectional View on line 3 3 of Fig. 2;

Fig. 4 is a vertical sectional view taken on line 4 4 of Fig. 3;

Fig. 5 is a View in perspective of the spray pan used in the cabinet of Fig. l;

Fig. 6 is a View in perspective of a modiiied form of spray means that may be used in the cabinet of Fig. l; and

Fig. 7 is an elevational view partly in section of a modied form of milk cooler.

With reference to the drawings the preferred form of milk cooler therein illustrated comprises a rectangular cabinet l having side Walls 2, end walls 3, a top panel 4, a bridge 63 and a bottom wall 5. A lid 6 provides cover for the milk tank and is hinged to the bridge 63. On the bridge o3 is mounted a milk agitator assembly comprising a motor 7 and a reduction gear 8 mounted in turn on a common base 9 which is secured to the bridge 63 by suitable securing means li). The milk agitator assembly has an impeller dependent from the common base 9 and extending into the milk storage container as will be hereinafter described. As best shown in Figs. 2 and 3 a removable refrigeration unit, indicated generally by reference character i3, is mounted on the top wall 4 of the cabinet in operative relation thereto and has a suitable ported shroud ldto protect the unit from foreign matter.

The inside of the cabinet is provided with side walls l5, end walls lo and a bottomwall i7 all in spaced relation to the corresponding outer walls 2, 3, and 5. Suitable insulation 13 is interposed between said inner and outer walls. An upstanding partition 19 divides the interior of the cabinet into a major compartment 20 and a minor compartment 2l. Partition 19 has an offset portion at one end thereof to accommodate a circulation pump as will be hereinafter described.

.immediately adjacent to the cooling coils 36.

A milk storage container 22 is mounted within the compartment in spaced relation to the inner walls of the latter, this container being designed to receive the bulk milk to be cooled; and a minor compartment 2i. constitutes a reservoir for the water or other cooling medium which after being refrigerated in the reservoir compartu ment is distributed over the side surfaces of the container 22 in a manner hereinafter described. As best shown in Figs. 3 and 4 the container 22 has a ange portion 23 at the top thereof and panel portions 2d extending normally thereto and terminating in downwardly extending ilanges 25 which are constructed and arranged so as to embrace the up marginal edges of the exterior walls ot' the cabinet.

It will be noted that the minor compartment 2i normally contains sufficient secondary heat exchange medium so that the medium overflows through a weir integral with the top of the partition 19 and iiows into a spray pan 29 which is of rectangular section having outer walls 30, inner walls 31 in which apertures 32 are arranged to permit the flow of refrigerating medium therethrough, and a deliector 33 integral with one of the inner walls 31 of the spray pan 29 to prevent splashing of the refrigerating medium as it flows over Weir 23. The spray pan 2% is mounted in the cabinet on support members 3ft so that the deilector 33 cooperates with the weir as shown in Fig. 3. The refrigerating medium flows through apertures 32, impinges upon the sides of the container 22 and ilows down said sides to the bottom of the major container 20 forming a pool. The refrigerating medium is then transferred by a pump generally indicated by reference numeral 3S to the compartment 2i in a manner hercinafter described.

Mounted on the top wall 4 of the cabinet above the reservoir chamber 21 is refrigerating unit i3 which comprises a dependent cooling coil 36, a hermetically sealed compressor unit 37, having associated therewith the conventional condenser and fan. These elements are mounted on a base 38 which seats upon the top of the cabinet over an opening 39 through which the cooling coil 36 extends into the chamber 21, the base 3i; forming a cover for the opening 39. Preferably the unit 25.3 is controlled automatically by a thermostat ed which is responsive to the temperature of the secondary medium in this way the formation of ice on the convolutions of the coil 36 may be accurately regulated and minimize l.

This construction provides a complete self-contained drop-in hermetically sealed refrigerating unit having the conventional condenser and fan, which is readily installed simply by dropping the coil 36 through the opening provided in the top of the cabinet. This feature permits the self-contained refrigerating unit to be easily removed from the cabinet merely by lifting the base 3S upwardly till the coil is freed from the chamber 2i. thereby rendering it accessible for cleaning, service or replacement.

The pump is driven by a motor #il which is mounted above motor base 42 and is operatively connected with a suitable impeller mounted in a casing 43 at the lower end of a tubular housing 44 dependent from the underside of the base 42. The discharge port of the casing i3 is connected to the lower end of an upright duct d5 which extends in spaced parallel relation with the tubular housing d4 and is provided at its upper end with a l.) tilting i6 which is connected to a downwardly extending duct 4'/ which carries warm refrigerating medium to the bottom of the reservoir chamber 21 so that the warm medium may ow upwardly adjacent the coils 36 with resulting maximum heat exchange. The upright duct i5 includes two separate pipe sections 48 and 49 respectively which are connected by a exible tube Sti, thus alter-ding adlustment of the length of the duct as may be required.

The operation of the pump motor 41 is controlled automatically by a thermostat 51 which is responsive to the temperature in the major compartment 20 so that the circulation of water is effected as required to maintain the desired milk cooling and storage temperature in said major compartment.

As best seen in Fig. 3 the milk agitator assembly has a shaft 52 extending from the reduction gear 8 through an aperture in the bridge of the cabinet and down into the container 22. The shaft 52 comprises separate sections 53 and 54 joined by a detachable coupling member 55, the lower end of the section 54 having an impeller 56 mounted thereon to keep the milk in agitation so that uniform cooling is effected and so that proper samples t may be taken. lt will be apparent that the section 54 togethcr with the impeller 56 may be removed for cleaning, to permit the removal of the remainder of the milk agitator assembly.

As will be seen in Fig. 3 the container 22 has a longitudinally extending trough 57, which trough is connected to pipe 53 to permit withdrawal of milk from the conrainer 22. A suitable valve 59 may be provided on pipe it will be noted that supports 60 are provided in the compartment 20 to maintain the container 22 and the wall 17 in spaced relation. A valve 61 is provided to drain the interior of the compartment 20, if such be desired. As will be seen in Fig. 1 a thermometer 62 is mounted on one of the exterior walls 3 to afford indication oi' the temperature prevailing in the container 22.

Fig. e shows a modiiied form of the spray means disclosed in Fig. 5. This form of the invention comprises a pan 64 which is positioned adjacent the Weir 28, as will be apparent, and a plurality of tubular portions 65, 66, and 67 having apertures 68 therein to permit the eftlux or secondary heat exchange medium onto the side walls oi' the container 22.

in Fig. 7 i `have shown an arrangement in which two separate cabinets are utilized in one of which yis house-d the heat exchanger for the primary and secondary systems and :the other of which contains the bulk tank .and distribution system for the secondary refrigerant. The cabinet 1a may comprise the cabinet of a can-type cooler of the old topopening type. This cabinet is similar Ito the cabinet of the preferred form of the .invention but diicrs therefrom in that the milk storage container 22a extends substantially throughout the entire interior .of the cabinet. This arrangement permits the cooling and storage of a greater quantity of milk for a particular floor area. The cabinet it: has side walls 2a, end walls 3a, a top panel 4a, a bridge 63a, and a wall Sa. A lid 6a is hinged .to 'the bridge 63a and .affords access to the interior of [the container 22a yfor filling, cleaning, etc. A liner comprising side walls 15a, end walls ieu, and a bottom wall 17a is arranged in spaced relation to the outer walls 2a' 3a and 5a. Suitable insulation itin .is interposed between said inner and outer walls. A milk agitator assembly indicated generally by reference numeral 35 is mount-ed lon the `top wall da of the cabinet la and has an impeller 86 `depending into the container 22e.' to aiord turbulence and consequent conduction of heat from all lof the milk in the container 22a to the secondary refrigerant flowing down the exterior surfaces of t-he container. The secondary refrigerant in this instance is cooled in the cabi-net 72 by the cooling coil 36a of the primary refrigerant uni-t similar to that employed in the form yof `the invention .shown in Figs. l to 6. This heat exchange cabinet may be arranged :remotely from the iirst cabinet and may even he installed exteriorly of ythe milk house. The cabinot 72 has' an inner wall liner '73 comprising side and end walls `and a bottom wall arranged in spaced relation to the corresponding outer walls thereof forming a reservoir for the secondary medium.

The secondary refrigerant is withdrawn from the cabinet 72 by means of the pump 74 through the conduit '75 and is yforced through the conduit '76 into the spray pan 29a from which it `is dispensed as in the preferred form `of .the

invention. The warmed refrigerant collects in the bottom cf the cabinet 1a from whence it is drawn through the conduit 77 by the pump 78 and transmitted through the conduit 79 back to the cabinet 72. A common actuating member which preferably takes the form of an electric motor 82 drives both the pump 74 and the p-ump 78. The temperature yof the secondary medium in the bottom of the cabinet 1a is indicated, by means of ya thermostat 83, Ion an 'indicator 'dial 84,

The general mode of operation will be .apparent from the foregoing description which discloses a milk cooler #of the 'bulk type, the control of which is effected by .a plurality of thermostats in a manner to afford uniform cooling ot bulk milk. The -cooler exhibits simplicity of form, practicality and eiiiciency, the assembly of the functional eleinents in the cabinet being effected with the minimum of complica-tion and the said elements being readily ,accessible for cleaning, adjustment, repair or replacement. The relatively large capacity of the chamber 21 with respect to the storage capacity of the chamber 20 insures adequate supply of refrigerated water for continucus distribution over .the Walls of the chamber.

The above described modified form of -milk cooler iS capable of cifecting a substantial saving in lioor space since the second cabinet may be located at .any place remote to the cabinet 1a Where space may 'be available, leaving additional space in the milk house available for a bulk milk tank of increased capacity. Of greater importance is the fact that the arrangement provides for conversions of existing can-type units at relatively little cost and avoids vthe necessity for total replacement of the existing units.

I claim:

1. In a milk cooler, the combination comprising a compartment, a bulk milk container housed in said compartment closely spaced within the Walls thereof and having an opening in its top for reception of milk through the top of said compartment, a second compartment comprising a liquid reservoir adapted to receive and cool a body of refrigerant liquid, said second compartment having an opening Vat the top thereof, a self-.contained refrigerating unit mounted detachably on said second compartment and including a cooling element depending into sai-d reservoir, conduit means for delivering cooled liquid by gravity from said second compartment into the space between the inner walls of said first compartment and the milk container and against the Walls of said container, a conduit having its receiving end Within the liquid-containing space of said first compartment and its delivery end adjacent the bottom of said second compartment, and a pump for irnpelling coolant liquid through said conduit, whereby cyclically to cool said coolant liquid, and timo-ugh said liquid to cool the milk within said container.

2. A milk cooler .according to claim l, in which said conduit means includes a pan into which coolant liquid is `delivered from said reservoir.

References Cited in the file of this patent UNlTED STATES PATENTS 2,203,439 Oliver June 4, 1940 2,380,901 Chamberlain July 31, 1945 2,455,162 Donnelly Nov. 30, 1948 2,459,337 Raney Jan. 18, 1949 2,508,289 Peck May 16, 1950 2,608,836 Pusey Sept. 2, 1952 2,618,127 Shipman Nov. 18, 1952 2,680,356 Wallenbrock Ian. 28, 1954 2,690,061 Markley Sept. 28, 1954 2,691,282 Snelson Oct. 12, 1954 2,700,281 Bakke Jan. 25, 1955 

